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Machinery & Capabilities

Horizon Textiles is built on a foundation of modern machinery, skilled operators, and fully integrated production processes. Our factory is designed to manage all aspects of textile and garment production under one roof, from thread creation to finished garments and home textiles. This vertical integration gives us unmatched control over quality, precision, and timelines, allowing us to serve global clients with excellence.

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1

Sewing Thread Production

  • Horizon Textiles spins its own sewing thread in-house, providing total control over tensile strength, uniformity, and durability.

  • The thread is optimized for all types of garments, from lightweight T-shirts to heavyweight hoodies and pants.

  • In-house thread production ensures perfect compatibility with fabrics, minimizing defects and maximizing stitching longevity.

  • This proprietary thread system highlights our commitment to quality at the micro level, where every stitch counts.

2

Knitting Machinery

  • 35+ circular knitting machines of different gauges and sizes for a wide range of knit fabrics.

  • Machines include open-end circular knitters for durable, breathable, and consistent fabrics.

  • Capable of producing fine, medium, and heavy-weight fabrics, tailored to T-shirts, sweatshirts, and leisurewear.

  • Flexibility to handle small sampling orders as well as bulk production, ensuring clients of any size receive the same high-quality output.

  • Knitting floor is designed for maximum efficiency, with continuous monitoring to ensure even tension, perfect loops, and consistent fabric structure.

3

Towel & Jacquard Looms

  • 6 Toyoda jacquard towel looms for high-precision towel designs.

  • 8 itema towel looms for smaller orders and customized batches.

  • Capable of producing multiple textures, pile heights, and intricate patterns simultaneously.

  • Looms handle various towel sizes and weights, from lightweight hand towels to luxurious bath towels.

  • Designed for speed and accuracy, ensuring every batch meets export-quality standards.

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4

Dyeing Plant

  • Fully equipped in-house dyeing facility with multiple jet dyeing machines of different sizes.

  • Machines allow small sample lots, medium orders, and large bulk production to run simultaneously without compromising quality.

  • Capable of handling different types of fabrics and yarns, ensuring uniform dye penetration, vibrant colors, and consistent shades.

  • Dyeing floor includes automated temperature, pressure, and chemical control systems for precise finishing.

  • Ensures color fastness, shrinkage control, and fabric stability across every production run.

5

Cutting & Fabric Handling

  • Industrial cutting tables and automated machines for precise fabric panel cutting.

  • Cutting floor handles multiple layers of fabric simultaneously, improving efficiency and reducing material wastage.

  • Equipped to handle all types of fabrics—cotton, polyester blends, heavy knits, and delicate fabrics.

  • Precision cutting ensures perfect seam alignment and consistent garment sizing, ready for stitching.

6

Stitching & Garment Production

  • 250+ industrial stitching machines for a wide range of garments.

  • Machines include lockstitch, overlock, flatlock, and coverstitch to handle T-shirts, hoodies, sweatshirts, pants, and activewear.

  • Dedicated lines for small batch orders, bulk production, and sampling.

  • Stitching floor operates under strict supervision, ensuring uniform stitch length, seam strength, and defect-free output.

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7

Screen Printing & Embroidery

  • Screen Printing: Manual and automatic machines for vibrant, long-lasting prints on garments.

  • Capable of handling full-color, multi-layer designs for small to large batches.

  • Embroidery Machines: Automatic embroidery for high-precision logos, patterns, and custom designs.

  • Threads are carefully chosen for durability, color fastness, and fine detailing.

  • Quality checks after printing and embroidery ensure perfect alignment, color consistency, and defect-free finishing.

8

Quality Control & Inspection

  • 20-point quality inspection system applied across all production stages.

  • Every yarn, fabric, garment, and home textile undergoes checks for stitch strength, color accuracy, dimensional consistency, and finishing quality.

  • Includes random sampling, bulk inspection, and pre-shipment verification, ensuring zero compromise on quality.

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